Someday, we continuously observe the power of Six Sigma and Lean six sigma in almost every domain, from the service sector to software development and testing; mass production with near to zero error to custom production; and multinational companies to MSME sectors
What makes six sigma as relevant and effective as it is today and why more and more companies are implementing it to make business processes error-free?
The foundation of Six Sigma comes from the implementation of statistical techniques to production control developed after the invention of mass production at the starting of the 1900s. The official Six Sigma method for professional use was launched in the 1980s as a data-centric, organized methodology allowing analysis of the performance of the process and provide an improvement over existing processes with a goal to reduce defects so that fewer than 3.4 defective parts per million are produced at any kind of processes
After World War II had ended, Japanese engineers inculcated and further built upon these statistical methods to provide a solid base for lean six sigma. Lean considers not only data-driven decision-making, but also considers the management principles, focussing on the creation of value streams and creating a balanced environment where waste is almost eliminated to zero. Lean strives for continuous improvement with the accountability and responsibility of all employees to achieve perfect quality.
The secrets that Six Sigma course and Lean hold in today’s world and are beyond our reach. The impact the performances of companies in the following three areas mentioned below, which works as a connecting link between customer and companies with the help of certified six sigma practitioner
BECOME CUSTOMER-CENTRIC AND ENJOY SUCCESS
Six Sigma and Lean put stress on providing value to the customer and what the consumer does value. products or services set to meet the customer expectations requires us to determine what does a customer expects. what features give you an edge over competitors, and what will provide them with delighted. If a company focuses on providing value to customer4, it will help a business to make good products and gain significant market share and will help businesses retain loyal customers. Understanding these basics gives us a ground to start to reduce waste, in other words, eliminate anything and everything that does not contribute to consumer value.
Process Mindset
the process is a series of clearly defined steps, which eats on our resources in terms of time and money and produces the desired output. Defined and well-measured process flows helps us to keep a track of the performance of processes, and, with the information available in hand, the higher management can decide how much effort to be provided in which areas to achieve their strategic goals and get to focus and track progress towards final goals. The process mindset challenges process cycle times and can be extended into the supplier base to reach up the supply chain to achieve higher performance.
INCREASED MOTIVATION AND PRODUCT QUALITY
One of the key components to the success of Lean six sigma is the involvement of all stakeholders including employees, the ides that the flow of the process cannot be understood from a distant view but must be understood by having some hands-on and must be examined with the involvement of those who are expert at it and perform it daily and who can give us insight on the areas of improvement. It helps employees in the organization to be on their toes and enable them to take part actively in organizational functioning and having clear cut ways to measure performance, results in motivation across the company and also results in an increase in productivity, whereby all members of the team are working towards a unified goal and have an opportunity to learn, earn and develop
Effecting the change to adopt Six Sigma and Lean requires dedication and commitment from top management, expert-led training from trained Lean Six Sigma Master Black Belts, and hands-on project and execution from an experienced team of Six Sigma Black, Green, and Yellow Belts certification holders.
The course content of Henry Havrin six sigma in details are mentioned below, Please go through to get better insights
1-GETTING STARTED WITH SIX SIGMA
- About Six Sigma Origin of Six sigma
- What is Six sigma Levels and Certifications
- Implementation Concepts and Terms
- Approaches to Six sigma DMADV vs DMAIC
2-DEFINE PHASE
- Methodology Project
- CTQ's
- Gather VOC Organise VOCÊ Prioritise VOC
- VOC to CTQ
- Define
- the Project Charter
- Business case Problem and
- Goal Statement
- Project Scope
- Milestones Roles and Responsibilities
- Process Mapping
- Process Operations Benefits
- SIPOC Model
- Cross-Functional FlowChart
- VSM Levels of Mapping Guidelines
3-MEASURE PHASE
- Identification of Potential Causes
- C-E diagram
- Prioritization matrix
- Control impact matrix
- DCP (Data Collection Plan)
- Types of data
- Concepts and Terms
- Approaches to Six sigma
- DMADV vs DMAIC
- Root Cause Analysis
- Sampling
- Types of sampling
- Approaches to sampling
- sample size
- Measurement System Analysis
- Terms used in MSA
- Measurement variations
- Data Representation
- Characteristics of Data
- Central tendency
- Variation
4-ANALYZE PHASE
Process Capability
- What is it?
- CP calculation-Cp, Cpk sigma level
- Causes of variation
- Hypothesis Testing
- Hypothesis Testing
- Selection criteria
- One way t-test
- Two-way t-test
- Homogeneity of variance
- ANOVA
- Chi-square Test
- Types of Hypothesis Testing
- Correlation Regression
- Scatter Diagram
- Test of Normality
- Pareto Diagram
5-IMPROVE PHASE
- Brainstorming
- Techniques
- TRIZ
- Solution selection
- Pay-off Matrix
- N3 Voting
- Criteria Based Matrix
- Nominal Group Technique
- FMEA
- CBA (Cost-Benefit analysis)
- RPN
- Calculating RPN
- 6-CONTROL PHASE
- Why control?
- What to control?
- Implementation
- Implementation planning
- Implementation strategy
- Acceptance strategy
- SPC
- Control charts
- Types of charts
- Project Closure
- Process Management System
- Documentation
7-LEAN METHODOLOGY
- Lean Management
- Lean
- TPS
- Just in time
- Origin of TPS
- Lean Concepts
- Assembly line
- Pull vs Push strategy
- Jidoka
- Heijunka
- Andon
- Kanban
- Poka-yoke
- Takt time
- PDCA
- SMED
- Waste elimination
- 7 Types of Waste
- 5-Y's
- 5-S
- 8-INTEGRATE THE LEARNING
- Recap of D-M-A-I-C + Lean
- Summarizing Key Takeaways
- Q & A Session
- Examination
Still, thinking? Don’t hesitate and join today Henri Havrin's six sigma certification and add value to your resume.
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