Industrial seals serves diverse purposes and are used in all kinds of industrial installations and equipment. It is a component that can substantially improve the efficiency of a machine and make it more reliable. As a result, an industrial seal makes an equipment more effective and functional. Due to the wide range of industrial machines available, there are different seals for each purpose. There are seals suited to large, massive installations like turbines, while others help to optimize much smaller machines.

In addition, a seal is a carefully engineered product that effectively maintains itself by providing the right amount of lubrication to keep the machine running smoothly. Industrial seals are found in centrifugal pumps, drainage pumping machines, high-temperature liquid pumping equipment and other machines that operate using this basic principle.

Consequently, there are a number of important factors you need to consider when purchasing an industrial seal. It has to be able to serve its intended function without having a negative effect on the performance of the machine. Making a wrong choice can increase the running cost of the industrial process and lead to recurring maintenance problems that will cost a lot of money to fix. In addition, the various parts of the seal must be able to function in harmony to achieve the best possible result.

Here are some of the most important things you should have in mind to help you choose a high-quality industrial seal.

1. Harmony of materials and components

An industrial seal must be compatible with components of the machine or equipment in which it will be used. The base elements and materials of both the seal and the machine must be carefully examined to ensure that there is a high degree of harmony before introducing the seal.

The physical and chemical properties of every component differ greatly and some parts simply do not mix well. Using a seal that is not compatible with the machine or equipment could have disastrous consequences. This is especially true for installations that pump gases or liquids as combustible chemical reactions could be initiated when it comes in contact with the seal. It is, therefore, necessary to weigh the options before selecting a seal that can be safely used for the machine.

2. Resistance to extreme temperatures

The ability of a seal to resist deformation and degradation when exposed to extreme hot or cold temperatures is one of the most vital things to consider when buying high-quality sealing products. The extreme temperatures could be generated by the working environment in which the machine is being used or the industrial process and the waste products generated. It could also be the result of external weather conditions.

Some seals are made of highly resistant materials and are suitable for constantly moving equipment that generates a lot of heat. The primary seal that lies between the fixed part of the seal and the moving parts must be able to withstand the industrial process. If it becomes destroyed at any point, it will compromise the solidity of the other parts of the seal. Ensure that the type of seal you select can handle the rigors of the machine you’re using it for.

3. Nature of fluid or chemical

Industrial machines are used to process, flush and pump different liquids, chemicals, gases, and semi-solids. The particular medium that is passed through the machine plays an important role in picking the right seal. This is because the material of the seal might not be able to hold certain substances for long periods. Leakages can occur as a result of this and the purpose of buying an industrial seal would be defeated.

The action of a corrosive chemical or hot liquid can make a seal porous over time and this will hinder the optimum performance of the machine. Since a seal also lubricates itself, the lubricant must be one that can perform its functions alongside any other substance. Conduct necessary checks to enable you to select the right material that can accommodate the media involved in the industrial process.

4. Size

Quality industrial seal slots perfectly into the equipment and its components must have the right dimensions for this aim to be achieved. The length and breadth of the machine’s rotating shaft and bearing components must be considered. This is to allow avoid purchasing a seal that is too large or too small to be a useful part of the equipment.

Take a critical look at the schematics of such installations if available or measure the components manually to give you a good idea of what you need. The working length will also need to be worked out, although it is usually about half of the additional spring length.

5. Operating speed

Industrial machines often rotate and move at extremely fast speeds depending on the nature of their processes and this should be considered when choosing a seal. This is important because the constant movement has an effect on the components of the machine including the industrial seal. The texture of the overlying material of a machine that requires a seal should be put into an account to avoid wearing out the seal within a short period of time.

Try to find a balance between the coarseness or smoothness of the machine’s surface and the seal you purchase for it. A fine texture will easily accommodate certain materials while some other seals will find it difficult to perform in the same situation.

6. Pressure

The amount of pressure exerted by the components of the machine will play a crucial role in the type of industrial seal to be used. A good quality seal is able to withstand the pressure placed against the moving component to hold it in place. This attribute will determine the kind of material to be used as a seal and the placement of the seal itself within the machine.

It is important to buy a seal that gives you a good mixture of the right components and materials. The seat, in particular, must be able to retain its stability to ensure that the primary seal remains intact when the equipment is at work. This will transmit the required balance to the secondary seal and the spring to enable the seal to perform adequately.

In conclusion, a high-quality seal can lengthen the lifespan of a machine and save you an unnecessary replacement and running costs by giving you top class performance that you can trust at all times. However, this depends on your understanding of the various peculiarities of industrial machines, processes, and components. By taking the factors listed above into account, you will be able to make a better investment decision when buying an industrial seal.

While there are a number of high-grade industrial seals available, the right quality is determined by the ability of the seal to address the needs of the equipment in question. As a result, a seal that is ideal for one machine might not be suitable for other machines. Considering the possibility of industrial mishaps, performance issues, and low productivity as a result of buying the wrong type of seal, it is a decision that must be taken after objective analysis.

 

Published by Peter Garlow